Wolverine-themed Xbox Controller with Claws pairs perfectly with its ‘Cheeky’ Deadpool counterpart

Just last week, Microsoft announced a limited-edition Deadpool-themed Xbox controller with a bright red design and a less-than-conventional ergonomic design, if you know what I mean. Let’s just say that biblically accurate controller had curves in all the right places, and was exactly as hilariously audacious as its inspiration, the merc with a mouth. The biggest problem was that the controller was limited to just 2 units, which would be gifted to the winner of a Twitter (or X) competition… and the second biggest was that there wasn’t a Wolverine controller to match. However, 3D artists at Do3D have solutions for both of those problems.

Meet the unofficial Wolverine Xbox Controller, complete with a yellow body and even three Adamantium claws appearing outward from behind the controller. Designed to pair perfectly with its Deadpool counterpart, this controller actually comes as a set of 3D files you can buy and 3D print on your own.

Designer: Do3D

The Wolverine-themed controller augments the controller’s body in a similar way to its Deadpool counterpart. An attachment fixes to the back, providing a themed take on the handheld unit. In Deadpool’s case, it was a rather cheeky little attachment… however, Wolverine’s controller has his signature back-of-the-fist with three Adamantium claws emerging from within. The attachment is purely cosmetic, and doesn’t affect the grip or gameplay at all. The controller’s body, on the other hand, comes with a diamond plate-inspired texture, along with the wolverine whisker pattern on the front in black.

The controller isn’t available as is, but Do3D is selling detailed 3D files for those looking to print the parts. Once printed (and painted), you can simply disassemble the outer plastic housing of your existing Xbox controller and replace it with this one, provided the print is 100% accurate and without any errors or flaws. We recommend going for ABS, known for its durability… but a PLA filament should work just as well too. You may have to do some additional spray-painting work to make the controller look exactly as shown in the renders here.

The best part is that Do3D is even selling an unofficial version of Microsoft’s Deadpool controller, which you can similarly buy and 3D print. Both the Deadpool and Wolverine controllers can be used with or without their magnetic attachments, and while individual files cost $19, you can buy the combo for just $29 on Do3D’s website and print as many controllers as your heart desires.

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Icon Announces Plans to 3D-Print High-End Luxurious Homes In Texas, USA

Acclaimed 3D-printed architecture firm Icon has developed its cutting-edge technology to a whole new level with its latest creation – a high-profile luxury housing development in Texas. They’ve transformed their technology into a mainstream construction method, from a niche proposition. At the start Icon only focused on low-budget dwellings, but now it is making a move to bigger and luxurious 3D-printed homes.

Designer: Icon

Called the Wimberly Springs Project, this luxurious development is located in a neighborhood of the same name. It is about 40 miles south of Austin, Texas. The project will include eight residences, and each home will contain four or five bedrooms, and will occupy almost 4,000 sq ft of floor space. The homes will be designed by Icon and Bjarke Ingels Group and will consist of four available floor plans that will be quite spacious and free-flowing.

The open homes will feature muted colors, and the renders showcase the ribbed walls that signify this is a 3D-printed project. The homes will also include floor-to-ceiling windows, quartz countertops, stainless steel appliances, and freestanding soaking tubs in the washroom.

“Located in the Wimberley Springs neighborhood, the innovative homes are three miles [4.8 km] from the Wimberley town center and minutes from hiking trails, swimming holes, wineries, golf courses, esteemed restaurants, retail, home decor, garden shops, and more,” said Icon. “The picturesque, quaint community of Wimberley is near the pecan tree-lined Cypress Creek. Whether homebuyers are seeking a serene retreat or a family-friendly community, Wimberley Springs is the ideal place to call home.”

We don’t know when the homes will be fully constructed, but the work is currently ongoing. The construction process for the project is the same as previous 3D-printed house projects we’ve seen. A massive 3D printer will print out the basic shall of each resident on-site, emitting a cement-like mixture out of a nozzle in multiple players. Human builders will then complete the roof, windows, and any other features required. The homes will be durable to high winds, and have amazing thermal performance.

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Wave-Shaped Data Center Is Europe’s Biggest 3D-Printed Building Constructed In Only 140 Hours

Located in Heidelberg, the Wave House is designed to be a new data center in the urban heart of Germany. Designed by SSV and Mense Korte, and built by Peri 3D Construction for the developer KrausGruppe, the Wave House was 3D-printed, adding an element of style and personality to the rather mundane arena of cloud-computing infrastructure. The end result is Europe’s largest 3D-printed building! The building measures 6600 sq ft and has a rather unique appearance, in an attempt to draw attention and make it unlike the typical 3D-printed structures we come across.

Designer: SSV, Mense Korte & Peri 3D Construction

“Due to the typical absence of windows and large openings in all or the main areas of data centers, for safety and other reasons, data centers tend to look quite dull and uninspiring,” said a press release by COBOD. “As long as such data centers are placed far outside the cities this problem is perhaps of less concern, but the trend towards making data centers more in the vicinity of the users and therefore locate them in suburban areas and cities has created a need to make the data centers more visually appealing.

This issue was resolved by imparting the walls with an innovative wave design, which also lends the building its name. The fascinating waves could not have been built using traditional construction methods, hence 3D-printed technology was adopted, to support creative and design freedom while producing the walls.

The construction process of the Wave House is similar to other 3D-printed projects we’ve come across. It was printed using a single COBOD BOD2 printer, the same model that has been utilized to build other 3D-printed buildings of importance. The printer extrudes a recyclable cement-like mixture in layers via a nozzle. This is done at a rate of 43 sq ft per hour to create the exterior walls which have a length of 177 ft, a width of 35 ft, and a height of 29.5 ft.

The entire printing process involved around 140 hours, after which, finishing touches were added to the project by humans. These touches include the doors, roof, lighting, as well as the wiring and gear needed for a data center well-connected to the internet. A robotic painter by Deutsche Amphibolin-Werke was utilized to paint the interiors of the building. How cool!

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The TATAMI ReFAB PROJECT Is A Product Of Fusing Japanese Traditions With 3D-Printed Sustainability

At the prestigious Salone Del Milano 2023 in Milan, Italy, the design lab HONOKA showcased their innovative TATAMI ReFAB PROJECT furniture series. This project, conceived by a team of forward-thinking product designers, leverages advanced manufacturing techniques like 3D printing to breathe new life into traditional Japanese tatami mats. The result is a fusion of heritage and cutting-edge technology that reintroduces the essence of tatami into contemporary living spaces.

Designer: HONOKA LAB

Tatami mats have been a staple of Japanese interiors for centuries, renowned for their aromatic qualities, humidity regulation, and odor reduction capabilities. HONOKA’s project aims to integrate these traditional benefits into modern furniture design. By blending recycled tatami with biodegradable plastic, they have created a sustainable material that is both adaptable and durable. This innovative composite can be 3D printed into a variety of functional and decorative home products, embodying the future of artisanal design while retaining a distinct connection to Japanese culture.

One of the key highlights of this project is its commitment to sustainability. Traditional tatami production often results in significant material waste, with nearly half of the plant-based material discarded. Honoka addresses this issue by recycling tatami waste and combining it with biodegradable plastic, significantly reducing the environmental impact. This material is not only eco-friendly but also versatile, allowing designers to explore new aesthetic possibilities and create unique forms that enhance modern living spaces.

The collection features several distinctive pieces that exemplify the versatility and beauty of the tatami-resin composite:

SORI and MUKURI:

These knitted tatami-resin furniture pieces reinterpret traditional Japanese shapes and textures through 3D printing. The unique structure of these items offers moderate transparency and varying visual expressions depending on the viewing angle. They are sturdy enough to support glass and other heavy materials, making them ideal for dining tables.

CHIGUSA:

Inspired by the traditional Japanese “Sen-suji” pattern, this stool combines multiple 3D-printed parts. The vertical pattern of the elastic and durable tatami-mixed resin provides a resilient and comfortable seating experience.

TABA:

A lighting fixture designed to resemble bundled grass, TABA uses a dripping technique in its 3D printing process. The tatami-mixed resin diffuses light beautifully, with light spilling through the gaps in its branches, creating a soft, natural ambiance.

TACHIWAKI:

This self-standing basin, inspired by the Japanese “Tachiwaki” pattern, features multiple stripes created by varying the purging speed of the 3D printer. Its water-resistant nature makes it suitable for innovative bathroom designs.

YOCELL:

A stool that draws from the traditional Japanese “Asanoha” pattern, it uses the layer marks of the 3D printer to create unique visual effects by aligning them in different directions. The modular shape makes it sustainable even for transportation and packaging.

AMI:

Combining the aesthetics of traditional Japanese 2D weaving with modern 3D printing, the AMI stool and lampshade feature intricate designs created by dripping resin from the air. The resulting pieces change their expression based on the viewing angle.

KOHSHI:

This lattice-like vase is reminiscent of Japanese architecture and allows for flexible plant arrangements, inspired by the art of Ikebana. This design has such a lightweight aesthetic, making any room feel airy. It’s perfect for minimalistic homes.

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3D printed ceramic cooling tower takes inspiration from termite mounds

They say everything in nature has a purpose for existing, even if their existence is a nuisance to us humans. Scavengers, for example, are nature’s janitors and recyclers, putting dead things to good use. Even termites, whose presence is often a death sentence for homes and structures, are important to the ecosystem, and they can apparently serve as artful inspiration as well. Maybe not the termites themselves but the complex tunnels they create inside their mounds. These patterns are actually meant to facilitate airflow, which makes it the perfect reference for a man-made cooling solution that brings natural design and technology together to create a more sustainable solution to hot temperatures.

Designer: Rameshwari Jonnalagedda

There has been some interest in alternative cooling solutions, especially those that don’t consume too much electricity or none at all. Traditional techniques, particularly evaporative cooling that makes use of clay pots or pipes, have gained a lot of traction, especially because they can become decorative pieces inside modern homes. That said, the old methods don’t exactly scale well to today’s climate, room sizes, and needs, so designers have to think a bit outside the box to come up with a better solution to fit modern needs.

TerraMound looks to termites for one part of the solution, particularly how their shapes exemplify high surface-area-to-volume ratios, meaning how much surface area there is in a compact space. Surface area is one of two critical elements in an evaporative cooler, and that is made possible by utilizing complex geometric patterns that look like artistic versions of termite mounds. Such a design would be impossible to do en masse by hand, which is where 3D printing comes in and where the project’s uniqueness really shines.

The other critical element to this type of cooling solution is porosity, which is why clay is the preferred material for this kind of cooler. Clay is also not a typical 3D printing material, which is what makes this ceramic cooler design even more special. This method can eventually be extended to large-scale 3D printing technologies, allowing the quick and easy production of facade panels, walls, and other structures that not only look beautiful but can also help improve airflow in buildings.

As a cooler, TerraMound isn’t completely passive, as it has a fan at the bottom to draw air upwards. A planter sits on top as a source of water that trickles down the desktop cooling tower, utilizing the absorbent properties of the terracotta clay to help the evaporation process. It also acts as a distinctive and beautiful piece of table decoration, one that you wouldn’t have guessed was inspired by something we humans consider to be pests.

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This Pocket-Friendly Home In Kazakhstan Is 3D-Printed In Just Five Days

Designed by BM partners and 3D-printed using one of COBOD’s BOD2 models, this unnamed home in Almaty, Kazakhstan is deemed as Central Asia’s first 3D-printed house. The home is designed to withstand extreme weather conditions and seismic areas. It is irrefutable proof that 3D-printed homes can handle such challenging situations. And what’s even more interesting is that the home can be printed in five days, while also being cheaper than a conventional home.

Designer: BM Partners x COBOD

To print the walls of the home, the COBOD 3D printer ejected a cement-like mixture in multiple layers from a nozzle, much like typical 3D-printed architecture. But, a very strong cement-like mix was utilized, since Almaty has very strict seismic regulations. This mix can withstand extreme weather conditions and even an earthquake up to 7.0 on the Richter scale.

“To enhance the building’s structural integrity, BM Partners used a special strong concrete mix with a compression strength of almost 60 MPa (8,500 PSI), substantially exceeding the 7-10 MPa (1,015-1,450 PSI) typical of conventional brick and stone used in Kazakhstan,” said COBOD. “This mix, comprising locally sourced cement, sand, and gravel enhanced with the D.fab admixture, a joint development of COBOD International and Cemex, allows for customized concrete formulations tailored to regional needs. Considering Kazakhstan’s extreme climate conditions, varying from minus 57 to plus 49 degrees Celsius (minus 70.6 to plus 120 degrees Fahrenheit), the building incorporates expanded polystyrene concrete as insulation for the walls, enhancing both the thermal and acoustic performance of the wall.”

Once the cement-like mixture has been extruded, and the walls have been constructed, human builds add doors, windows, and furniture to the home. The whole process from the printer setup to the installation of the future takes around two months. The end result is an interior space with a floor area of 100 sq m, all located within on floor. The home has a simple and uncomplicated layout, amped with generous glazing, and a spacious living room. The home perfectly showcases the expansive capabilities of 3D-printed construction. The home is currently priced at roughly US$21,800 making it much cheaper than the cost of average local homes.

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Spidique Chair Harmonizes Computational Intelligence And Human Touch For A Sustainable Future

The introduction of plastic in manufacturing has been a double-edged sword, celebrated for its unmatched convenience and versatility, yet criticized for its environmental impact. The true ecological footprint of plastic largely depends on its post-production management. Efficient recycling significantly diminishes its environmental harm. Embracing sustainable design by minimizing plastic use while achieving robust and elegant structures is a path toward eco-friendly innovation. Inspired by this philosophy, the designer of Spidique created a plastic-based chair, using advanced simulations to ensure structural integrity and aesthetic appeal.

Designer: Siqi Yang

Spidique draws inspiration from renowned designers Ross Lovegrove and Luigi Colani. Lovegrove is known for using cutting-edge technology to craft futuristic and organic forms, evident in Spidique’s mesh-like structure reminiscent of Lovegrove’s Formula 1 metal perfume bottle. Colani’s mastery of round, organic shapes is seen in the chair’s fluid lines. These influences combine to create a design that marries modern technology’s mechanical precision with seasoned craftsmanship’s artistic touch.

Spidique’s manufacture relies on 3D printing technology, utilizing Ameba software and the Bidirectional Evolutionary Structural Optimization (BESO) algorithm. This algorithm is critical for topological optimization, designing a chair that is both structurally sound and material-efficient.

The design process unfolds in several stages, beginning with algorithm execution, where parameters are set to generate the chair’s initial shape. This is followed by evaluation and refinement, where designers assess the initial model for ergonomic and aesthetic qualities, making necessary adjustments to enhance comfort and visual appeal. Next, the refined model is prototyped using 3D printing technology and undergoes rigorous testing for comfort, durability, and user feedback. Based on this feedback, further refinements are made to ensure the design is optimal for production.

The iterative process continues until the design achieves the desired balance of comfort, aesthetics, and sustainability. This process highlights the interaction between computational precision and human-centric design. While the algorithm provides a precise and optimized structure, the human touch ensures the design meets ergonomic and aesthetic standards.

The designer’s research emphasizes 3D printing technology in furniture manufacturing, exploring its potential to drive innovation and enhance sustainability. A comparative analysis contrasting traditional furniture production with 3D-printed methods involved surveys of 20 furniture designers and 100 consumers, along with creating multiple prototypes using CAD software and 3D printers. Findings revealed that 3D printing could reduce material waste by approximately 25% and shorten production time by about 30%, highlighting its potential for significant environmental and commercial benefits.

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3D Printing is Shaping Modern Product Design: Here’s How

In the ever-evolving landscape of product design, from ideation to realization, 3D printing technology is revolutionizing contemporary design practices. 3D printing technology employs computer-aided design (CAD) and fabricates objects layer by layer. Commonly used in manufacturing, automotive industries, and industrial product design for creating tools, parts, and prototypes, this process, also known as additive manufacturing, layers materials like plastics, composites, or bio-materials to produce objects of varying shapes, sizes, rigidity, and color.

Designers: Nexa3D and Mocu Desig

The commonly selected 3D printing technologies include Fused Deposition Modeling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), PolyJet, and Direct Metal Laser Sintering (DMLS). XiP is an advanced resin 3D printer by Nexa3D, offering professional-grade printing at speeds 6 times faster than SLA printers and over 10 times faster than filament 3D printers. With a 4.8L build volume and a 9.3″ 4K Monochrome LCD, it delivers crisp details. Its compact desktop design houses industrial LSPc technology, ensuring stability with a billet aluminum enclosure and precision ball screw Z-axis platform. The printer supports a wide range of resins, including proprietary formulations for diverse applications, all dispensed through smart recyclable cartridges.

What are the benefits of 3D Printing?

• Reduces Costs:

3D printing offers significant cost advantages over traditional manufacturing methods due to its automation, resulting in reduced labor expenses. Moreover, its minimal waste production leads to lower material costs.

• Produces Complex Designs

3D printing exceeds the design constraints of traditional manufacturing, enabling the creation of intricate designs, including square or circular punctures or abstract designs with fewer restrictions.

• Promotes Internal Manufacturing

3D printers enable rapid prototyping, eliminating the need for outsourcing. This accelerates the design and production of new products, enhancing overall efficiency.

• Rapid Prototyping

3D printing enables the production of designs that were previously impossible with conventional manufacturing methods. By transforming digital files into physical parts within hours, this technology allows companies to adopt an on-demand manufacturing model for parts. 3D printing offers a comprehensive solution, facilitating prototyping, and short-run production, thereby transforming every aspect of businesses.

• Minimizes Waste

Traditional manufacturing generates substantial material waste due to inefficiencies while additive manufacturing minimizes waste by precisely utilizing materials, only using what’s necessary for each product or part. This is a great way to reduce material costs and improve environmental sustainability for companies.

• Manufactures Diverse Products

Industries across the board are leveraging 3D printing for a diverse range of products. From consumer goods like eyewear and furniture to industrial tools and automotive parts, technology is reshaping manufacturing. It’s also vital in healthcare for prosthetics and orthotics alongside architectural models. Additionally, the film industry benefits from 3D printing for creating intricate props.

Top 10 Examples of 3D Printing in Product Design

Here are Top Ten examples of how 3D printing is used in product design across various product types:

1. Handbags

Designers: Julia Koerner, Kais Al-Rawi and Emma Sanson

Acclaimed Australian designer Julia Koerner merges nature and computer algorithms with 3D printing and innovative resin-based techniques to create her award-winning handbag collection, resulting in visually lightweight yet rigid designs with a distinctive skeletal aesthetic. Inspired by the organic shapes of dried kelp found along the Pacific coastline, Koerner’s KELP MINI handbag seamlessly blends artistry with functionality. Each meticulously crafted handbag is created with sustainable plant-based materials and solar-powered manufacturing, offering clever design elements like hinged bases and snap closures, making them ideal for storing essentials with style and efficiency.

2. Tiles

Designer: bioMATTERS

MYCO-ALGA presents a groundbreaking interior tiling solution that transforms bathroom aesthetics. These 3D-printed tiles are crafted from repurposed natural waste and living organisms, featuring captivating designs inspired by organic forms. Sustainable at every stage, MYCO-ALGA tiles undergo a precise process encompassing digital design, 3D printing, organism cultivation, and bio-pigment enrichment. As a result, the outcome is eye-catching tiles with unique, non-repeating patterns resembling crawling organisms, that offer both lightweight durability and visual allure that effortlessly merge style with sustainability.

3. Air Purifiers

Designer: External Reference

Barcelona-based company introduces Pure Plants, 3D-printed sculptures doubling as air purifiers. Utilizing Pure.Tech technology efficiently absorbs and neutralizes indoor pollutants like carbon dioxide and nitrogen oxide. Mimicking plant structures with geometric patterns, these sculptures enhance decor while promoting healthier indoor air quality. Crafted from sustainable Pure.Tech biomaterial and PLA bioplastic derived from corn dextrose integrate aesthetics with eco-consciousness.

4. Footwear

Designer: Matthew Blunt

EXPLR 02 is a futuristic 3D-printed shoe blending wireframe-inspired aesthetics with organic elements. Crafted with advanced techniques, it epitomizes modern manufacturing’s versatility. While challenging footwear norms, questions linger about real-world durability. Yet, EXPLR 02 signifies a leap in innovative, personalized shoe designs, shaping the evolution of 3D-printed footwear.

5. Table Lamp

Designer: Felix Pöttinger for Gantri

The 3D-printed Hula table lamp, envisioned by Felix Pöttinger, ingeniously merges direct and indirect lighting to efficiently illuminate spaces, tackling urban living challenges by minimizing glare. Its ring-shaped shade, reminiscent of a hula hoop, is available in Snow, Forest, and Blossom Pink, adding a distinct flair to any setting.

6. Living Soil Walls

Designer: Ji Ma, David Carr, Ehsan Baharlou, and Spencer Barnes

The University of Virginia research team has developed an innovative 3D printing method using soil infused with seeds to create plant-covered structures like walls and roofs. The team’s eco-friendly approach integrates greenery into architecture, providing natural insulation, flood prevention, and green spaces. By minimizing materials and utilizing locally sourced resources, their process reduces emissions and waste. With plans to expand their prototypes and improve their soil ink formula, the team aims to contribute to carbon-neutral construction.

7. 3D Printed Homes

Designer: Progreso x COBOD

Architecture is no exception in the age of ubiquitous 3D printing, with many firms favoring this method for building structures. Cement company Progreso recently collaborated with COBOD to construct Guatemala’s first 3D-printed building to withstand seismic activity. This compact home, completed in just over 24 hours, merges modern construction techniques with traditional craftsmanship, featuring organic-shaped walls and a traditional palm leaf roof. With a footprint of 527 square feet, the structure operates as a fully functional living space capable of withstanding extreme seismic events.

8. Chairs

Designer: Johannes Steinbauer Office For Design

Oeschler’s new manufacturing technique, demonstrated in Johannes Steinbauer’s Office for Design’s 3D-printed seats, eliminates traditional materials while maintaining comfort and functionality. 3D printing is reshaping furniture design and manufacturing, introducing innovation in sustainability and functionality. With a simple yet versatile design, these chairs offer easy assembly and recyclability, signaling a promising future for 3D-printed furniture in the industry.

9. Recycled Wood

Designer: Aectual

Wood is a preferred choice for its eco-friendliness, yet shaping and recycling pose challenges. Enter 3D-printed wooden partition screens and window coverings, offering a breakthrough solution. While 3D printing democratizes design, it also increases material waste, prompting a search for sustainable options. Crafted from wood waste and fortified with natural elements, this innovative material resembles wood in appearance, texture, and scent. Moreover, its circular lifecycle allows for recycling into new forms, minimizing waste. Despite potential production cost concerns, its promise for intricate designs and sustainability makes it attractive for environmentally conscious designers.

10. Homeware

Crafted by Vienna-based designer Nicolas Gold, renowned for his expertise in “Tiny Furniture,” this collection employs 3D printing. The range comprises vases, bowls, planters, and lighting, all crafted from lightweight, recyclable bioplastic sourced from corn. This blend of architectural precision and modern technology results in sophisticated homeware where design, architecture, and 3D printing harmonize seamlessly. The Tiny Architecture collection showcases intricate patterns such as the asymmetrical Bloz and fabric-like Fald, crafted from partially recycled materials to enhance their individuality.

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Build your own NAS Cloud Drive using a Raspberry Pi 4 and a 3D Printer

Why pay for iCloud when you’ve got your own personal iCloud at home?!

Subscriptions will be the death of our civilization. Imagine not being able to ‘own’ something because a company only allows you to rent it. You don’t own the movies you pay for on Netflix, you don’t own the music you pay for on Spotify, and you can’t own storage on the cloud because even though you’re buying 500GB worth of space, you’re merely renting the space on a cloud server somewhere. This strange arrangement has led to the rise of personal NAS (Network-Attached Storage) devices, with people choosing to simply BUILD their own cloud storage devices instead of paying Apple, Google, or Microsoft for them. The advantages of a NAS are many – you don’t need to pay monthly fees, your cloud-drive is private to you so you don’t have to worry about Google or Apple getting hacked and your data getting leaked, but most importantly, you can store and access files on your NAS from anywhere. Use it to take phone or laptop backups, to store/watch videos, or even build your own music/movie streaming library as the ultimate cord-cutting move!

Designer: Frank Bernhardt

If you’re looking to buy a NAS, there are quite a few out there, but if you want to try building your own, DIY-maker Frank Bernhardt managed to put together one using a Raspberry Pi 4 module, a few extra components, and a 3D-printed enclosure. His entire process is up on Instructables for anyone to see and make, although you’ll definitely require some technical knowledge to get the software up and running.

Bernhardt’s NAS runs on a Pi4 module, connected to an SSD. The entire enclosure’s printed out of plastic, with metal inserts to screw the NAS together. Instead of simple status LEDs, Bernhardt even put a functional screen on the front that displays messages and the time of day when sitting idle.

One of the primary considerations in this project is the design of the enclosure. The enclosure needed to meet several specifications: it should allow access to the power and network connectors from the rear while keeping the USB connectors inside for a clean aesthetic. The use of melt-in brass threaded inserts ensured durability, and the compact size made it printable on a standard 200 x 200 mm 3D printer bed. The design avoids the common 90-degree offset for connectors typical in Raspberry Pi cases, streamlining cable management. Moreover, the enclosure does not require active cooling, reducing noise and making it suitable for SSDs.

Here are the materials and components used in the entire build:
Devices for computing and storage

  • Raspberry Pi 4 or 5 with power supply, 2GB RAM is sufficient
  • 32 GB micro SD card, SanDisk Extreme PRO recommended
  • One or two 2.5″ SATA hard disk drives, SSD recommended
  • One or two USB 3.0 to SATA adapter(s), Sabrent adapter(s) recommended

Software

  • Raspberry Pi Operating System Image (Pi OS Lite, 64-bit no desktop)
  • NAS Software for Raspberry Pi OS, openmediavault recommended

Component parts

  • 10 x M3 brass threaded inserts
  • 10 x M3x5 screws (4 more for the second hard disk drive)
  • 4 x M2.5 brass threaded inserts
  • 4 x M2,5×6 screws
  • 4 x M3x6 countersunk head screws
  • 1 x Keystone module RJ45 Cat 6
  • 1 x RJ45 Cat 6 patch cable (length or color doesn’t matter)
  • 1 x USB type C male connector plug to solder
  • 1 x USB type C female connector jack 2 pin with wire
  • 1 x SH1106 1.3″ OLED module I2C 128X64 4 pin
  • 1 x 4-pin cable with Dupont female connectors, either self-made or ready-made
  • Some PLA filament for your printer with the colors you prefer.

Printing the enclosure involved creating four main parts: the tray, device rack, side lid, and an optional stand. The tray required support structures for the connector openings and display window, which can be generated using slicing software. The rack holds the Raspberry Pi and hard drives, ensuring that the components are securely mounted. The assembly of the rack with the Raspberry Pi and hard drives necessitated precision, particularly when melting the brass threaded inserts using a soldering iron.

The next phase involved setting up the Raspberry Pi OS and configuring the network. Using the Raspberry Pi Imager, Bernhardt installed Raspberry Pi OS Lite (64-bit) onto a micro SD card. Essential settings such as hostname, username, password, and SSH enablement were configured during this process. Assigning a static IP address to the NAS ensured consistent network access, either through the Raspberry Pi OS, openmediavault, or a DHCP server, with a provision for regular patches and security updates

After the software setup, attention shifted back to hardware. The USB-C power connection and OLED display installation were critical steps. The USB-C socket was soldered inside the enclosure due to space constraints. The OLED display, used for status updates, was delicate and had to be installed without bending. Properly connecting the display to the GPIO pins of the Raspberry Pi was essential, ensuring to match the pin configurations correctly.

For the network connection, a keystone module simplified connectivity and future upgrades. By attaching a patch cable and keystone module inside the enclosure, the LAN port became easily accessible, accommodating both Raspberry Pi 4 and 5 models. This modular approach facilitates easy maintenance and upgrades, ensuring the longevity of the NAS setup.

Once the hardware assembly was complete, the OLED display software was installed. A Python script displays various system metrics on the OLED screen. The script runs at startup, continuously updating the display. Finally, the NAS software, openmediavault, was installed. This software provides a user-friendly web interface for managing the NAS, making it accessible and easy to configure. The installation was straightforward, and upon completion, the NAS was ready for use, with a commendable 500GB of storage.

Bernhardt’s Raspberry Pi NAS required a fair bit of technical expertise, but the process worked out MUCH cheaper than spending hundreds on a readymade NAS. If you’re looking for a nice summer project for yourself, you can build your own Raspberry Pi NAS too by following Bernhardt’s instructions here.

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3D Printed Chess Set pays respect to the Ukraine invasion with a poignant war-themed design

Unless you are Elon Musk and believe chess is “too simple to be useful in real life,” you know, chess is a strategic and competitive game. It requires meticulous planning and clear objectivity. If you don’t have an objective in mind, your moves will be directionless and you will end up wasting time thinking and moving without purpose. Through the gameplay, it instills cognitive thinking, benefits mental well-being, and can now be a source of thoughtful restoration in the war-torn Ukraine.

Cuibiono, a design-first not-for-profit, has been at the forefront of providing aid to the regions where geopolitical conflicts like war have damaged humanity. With the new chess set, it has conceived using recycled biomaterials (PLA) and 3D printing, the NGO is giving everyone a chance to jump onto their journey of creativity, sustainability, and giving back, helping make a difference and restore homes in Kharkiv, Ukraine.

Designer: Cuibiono

The stackable chess set is inspired by the war-torn and displaced Kharkiv, which has been on the receiving end of the Russian invasion. Called the Kindachess – S, this set 3D-printed from naturally degradable bioplastics – features a board segmented to depict the nation under war. It is designed as fractures on the earth’s crust. But when it’s stacked to be stored, the dividing lines on the board form the Ukrainian flag to depict unity and the satisfaction of returning home.

The idea of a chess set whose profit from sales proceeds would go into restoring homes in Kharkiv is the brainchild of designer Liam Hwang of Cuibiono. The compact, stackable chess set is 3D printed sustainably in Hackney, London. It measures 200mm x 200mm when laid out for playing and fits into a case measuring 290mm x 164mm after use.

This is not Cuibiono’s first such sustainably driven product with the idea of giving back. The NGO states, “we are committed to sustainability.” All the products designed in their facilities are crafted with eco-friendly materials (like recycled PLA in the case of the chess set). The chess set, selling in two color contrasts: wheat and sky, ivory and walnut, is now available at £200 (approximately $250). Buy now, and support the cause becoming a part of the community that cares.

The post 3D Printed Chess Set pays respect to the Ukraine invasion with a poignant war-themed design first appeared on Yanko Design.