Tag Archives: 3D-printed

3D-Printed from food-grade silicone, Reusable is a collapsable, pocket-friendly cup you can carry anywhere

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Recycle and Reuse have become the buzzwords today. Most materials – single-use plastic excluded – are being recycled, and some plastic items such as bottles are reused to restrict them from reaching the landfills. Plastic pollution is therefore a big menace globally that designers are trying to solve with potentially innovative ideas. In that league we came across the Reusable: a collapsable, reusable cup that is made from food-grade material and fits right in your pocket so you can carry it wherever your routine takes you.

Disposable paper cups have been around for a long time now. Not essentially made with the purpose of being reused, such cups have to reach the landfills after one time use. All right, some of these to-go cups are recyclable, but some paper cups contain a plastic or wax coating – to prevent leaks – rending their unrecyclable. This is where a solution like the Reusable makes a lot of sense, not essentially because it can be recycled at the end of life, but since it can be reused a multitude of times before it can be retired from the lifecycle.

Designer: Kalina Gotseva

The brainchild of British-designed Kalina Gotseva, the Reusable has been 3D printed from durable, food-grade silicone. Made in a unique twisted design, after thousands of iterations on paper and other materials, the Reusable is made collapsable, transforming the cup from a full-sized option to a compact form factor that allows it to fit in the pocket.

Making a silicone cup with all the intricacies to make it reusable, the cup is a direct benefit product for millions of tea and coffee drinkers around the world, whose day wouldn’t start with the pipping hot beverage picked from the driveway in a throwaway one time use cup. This scenario could change with the benefit of Reusable which you can flip out of your pocket and have your drink served to you in it.

With the foldable and reusable design, the question of safety and convenience does arise in the mind. Gotseva has taken care of every detail, starting with making the entire foldable design self-contained. For that, the designer ensured that the body of the cup folds down flat and it can then fit securely in its cap to remain intact and dust-free in your pocket/bag. The protective cap is not just the Reusable’s case, in fact it has a tested push-and-pull slider on the drinking hole, which offers leak-proof convenience, so you can carry and drink your beverage safely, at your convenience.

The Reusable despite all the nifty features has sleek aesthetics paired with an ergonomic grip and three interesting color choices to pick a cup that matches your style. Created from BPA-free silicone, the cups are colored – with food-safe options – during the injection molding process. These are available in dark blue, light aquamarine, and vibrant orange colors to choose from. I don’t know about you, but I’m waiting for the Reusable to hit the market. My pick is orange, what’s yours?

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Sustainable 3D printed chair needs no glue or screws to connect its pieces

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Flat-packed products like tables and chairs have definitely changed the furniture design landscape and altered consumers’ tastes. But while these designs do make it easy to store, transport, and sometimes assemble pieces of furniture, they often also end up being bland in the name of minimalism, not to mention tedious and cumbersome to repair or dispose of, despite the supposed ease of assembly. Thanks to new manufacturing techniques and technologies, especially 3D printing, there are now alternative methods and designs possible, including a beautiful chair that’s not only made from sustainable materials but is trivial to assemble and disassemble because it doesn’t even use screws or adhesives.

Designer: Eva Dugintseva

3D printing has definitely come a long way from the flimsy plastic materials that they started out with. We can now print objects using a variety of materials, including metal, chocolate, and soon, even wood. It’s even possible to use recycled PS (polystyrene) plastic, which helps reduce the negative impact of mass-produced plastic chairs. That alone already makes the Som Chair concept notable, but that isn’t the only trick it knows, not by a long shot.

Thanks to 3D printing, it was possible to experiment with and use shapes that would normally be costly to pull off on a mass production line. In this case, the chair is made from two separate bent shapes with ridged surfaces that make them look like dozens of plastic tubes stuck to one another. The main structure of the chair has a small gap for the smaller piece to slide into, forming the three legs of the chair. Instead of using glue or screws, this simple mechanism, along with physics, give the chair its stability.

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This means that the Som Chair isn’t just easy to assemble, it’s also easy to take apart if you need to move it or even dispose of it. It might be possible to break down and recycle the plastic to make other objects, making it a little bit more sustainable, despite being made of plastic. You can also mix and match designs or replace only parts that are broken, giving the design more longevity as well.

Granted, this design won’t be as flat as a flat-packed chair, but you can package two of these together in a single box. Being 3D printed, there’s also more leeway in possible designs, giving this asymmetrical Memphis Milano chair more personality than your common minimalist yet plain flat-packed variety.

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3D printed recycled wood could kickstart another design industry revolution

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3D printing blasted the doors of creativity wide open by allowing almost anyone and everyone to create complex designs on demand. That market started with different kinds of plastic but soon supported other materials as well, including metal and even chocolate. The popularity of this style of design and production, however, also meant a surge in material waste, especially different kinds of non-recyclable plastics. There is a greater need for more sustainable alternatives, one that can perhaps even support a fully circular lifecycle. There is perhaps no better material that meets those requirements than wood, which is why this new 3D printed wooden partition screens and window coverings could very well represent the breakthrough that the design industry needs.

Designer: Aectual

Designers have a soft spot for natural, sustainable materials and wood is perhaps one of if not the most favored one. It is easily sourced, though not quickly replenished, has unique aesthetics and textures, and can decompose safely. That said, it’s not easy to form wood into complex shapes and structures, even if you carve out the design, and the material isn’t exactly easily reusable even after being recycled. This new 3D printed wood addresses all those shortcomings, offering an almost perfect material for bringing intricate, sustainable designs to life.

This sustainable new material is itself made from wood waste blended with some natural ingredients such as lignin and cellulose. It is then reinforced using vegetable fibers like flax or hemp to give it the same durability you’d expect from wood. The result is a composition that doesn’t just look like wood but also feels like the real thing. In fact, it even smells like real wood, a trait that’s hard to reproduce on other synthetic wood alternatives.

Aectual’s material, however, does something even better than wood. After a 3D printed wooden product reaches the end of its life, it can be shredded and then reprinted into some other or the same form. This creates a truly circular lifecycle where the material is reborn again and again as long as it retains its integrity and stability. And when it can no longer be reused, it still degrades and decomposes safely just like ordinary wood.

Of course, it’s a 3D printed material, so it’s almost trivial to create structures and shapes that would be extremely difficult if not impossible with regular wood. You can have intricate repeating patterns that join together with no visible seams, or alternating shapes that are made as a whole rather than composed piece by piece. It might be too early to claim a complete victory, as the process of creating this 3D printed wooden material might still be too involved and too costly, but it’s definitely a great start in producing a viable alternative to designers’ most-loved material.

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These pair of sneakers can be fully customized to the needs of growing kids

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For growing kids having a brand new pair of shoes can be a nightmare in just a year as their feet grow. Sure, they can get a new pair even though the last one is fairly good to use, but there are environmental impacts to this if that concerns you. A pair can generate up to 30 pounds of CO2 emissions which is something you’d want to avoid at all cost.

The 4Steps 3D-Printed sneakers concept by Michele Di Carlo wants to get over the issue of growing kids and piles of shoes that end up in landfills every year. In works ever since 2017, the project wants to help address the problem of eco-sustainability in the footwear industry. The use of a 3D printer to make a pair further lessens the environmental impact.

Designer: Michele Di Carlo

The target audience for this resizable pair of sneakers weighing 123 grams is kids aged between 6 and 14 who can use the same shoe for almost five years (that’s if they use them with care) before needing a new one. Each separate part of the shoe can be replaced for easy recycling and repair if needed. The use of molded parts having a honeycomb structure adds to the lightweight aesthetics of the pair. Michele has created a prototype of the sneakers using Filafex filament, a type of thermoplastic polyurethane known for its softness and durability.

The level of customization is not just restricted to size, the kids can choose to replace the style of uppers and sides, and also change the color or personalize them with logos or characters. Changing the size or replacing new customizable sections is as easy as taking them apart and assembling the pair again. The adjustable sneakers come with retractable heels to fit the new shoe size and all the pieces can be stringed back easily under the supervision of an adult.

4Steps sneakers are held together with the elastic strings and the adjustments can be made by unclipping and then clipping these strings back. For the summertime, the shoes have a breathable mesh while for the winter season, a layer of insulation can be put. For now, the cool sneakers are in the concept and prototyping phase, and we hope to see them as a real product soon.

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Man with amputated fingers since childhood gets life changing 3D-printed Bionic fingers

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What technology is good if it is of no use to living souls? Meet Mo Ali, a 40-year-old from Brighton, West Sussex, who has just received the world’s first 3D-printed bionic fingers after toiling all his life with low confidence and major handicap in doing most tasks we would take for granted. He loved cycling right from his childhood when he unfortunately met with an accident in the kitchen, chopping off his fingers in a meat grinder. Not surprisingly, he was bullied by other kids due to this unfortunate disability.

He was always two steps behind others when it came to enjoying bicycle rides as he had to make unfruitful quick fixes like wearing a bike glove stuffed with tissues to have a better grip on the handlebar. Even worse, when he finally got a prosthetic hook operated by the force of the shoulder, prescribed by NHS as a glimmer of hope, things didn’t turn out as planned. The thing was heavy and uncomfortable, making it even more difficult to do the simplest of tasks. After only a day of use, he had to stop using it.

Designer: Open Bionics

It was a compromised life after that as Ali coped with the disability by simply hiding it. Now Bristol-based Open Bionics has employed their advanced 3D printing and scanning technology to develop a prosthetic hand with independently moving fingers, which they call the Hero Gauntlet. According to Ali now he’s able to walk down the road without feeling the need to hide.’ Gaining more confidence in the prosthetic, he now says, “With the Hero Gauntlet, once I have a grip on something I know it’s not going anywhere.”

Mo has experimented with countless options in the last 15 years but with no success or even the slightest hope for his situation. Now with the innovative partial hand prosthetic custom-made for him, life is far better. The team at Open Bionics made use of 3D scanning, printing and modeling technology to craft this partial artificial hand with fingers. According to the developers, the prosthetic will be available for people with limb differences soon. The firm even claims that this gauntlet can help revive the hand functionality of ones born without fingers.

According to co-founder, Samantha Payne, “It’s pure joy to see this piece of engineering have a positive physical and emotional impact on Mo’s life.” For us, it’s heartening to see a life-changing transition that technology has made possible. The world needs more of this!

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DIY Macintosh Studio is an ingenious dock for the iPad mini and Mac Studio

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They say necessity is the mother of invention, so it’s probably not surprising that some of the best and sometimes even outrageous designs were born out of someone’s itch, as they call it. Take for example this rather interesting DIY project that gives a home for an iPad mini and hides the Mac Studio in plain sight. While there’s no shortage of products that address those needs separately, this creative solution manages to combine both in an inspired way, paying homage to the product that catapulted Apple to fame 40 years ago: the venerable original Macintosh. Of course, it isn’t just a superficial nostalgia trip, but one that also harnesses some of the best features of Apple’s product design today.

Designer: Scott Yu-Jan

Although it’s patterned after the Mac mini, the powerful Mac Studio is exponentially taller, and its presence can’t be ignored when you place it under a monitor. On the other side of the fence sits the lightweight and compact iPad mini, which has gained a lot of features that almost make it suitable as a desktop device. These two products come from very different lines but share the same family spirit. Putting them together might sound superficial, but this 3D-printed modular case manages to pull it off so tastefully.

Dubbed the Macintosh Studio, the enclosure sits on top of and snugly hugs most of the Mac Studio, leaving only the ports near the bottom unrestricted. The front of the contraption has a slot for the iPad mini to slide in securely and connect to the Mac Mini via a single USB-C cable. This way, the iPad mini is always charged and ready to go when you need it, while also serving as a second screen for the Mac Studio thanks to Apple Sidecar. This gives both devices a customized home without removing anything from their functionality. You can even draw on the iPad quickly, though the position and angle of the screen won’t be ideal for working on art and designs.

The Macintosh Studio design doesn’t just copy the original Macintosh’s form but manages to insert a few modern conveniences to take advantage of all the unused space at the back. There’s a retractable headphone hook at the top, for example, as well as interchangeable drawers for a single portable hard drive or a stack of SSDs. There are other possible designs, but these two, in particular, add value to the experience while still staying within reasonable limits.

Given that it’s simply a 3D-printed enclosure, there’s plenty of flexibility when it comes to the color of the Macintosh Studio. A variety of hues could make it look like a hybrid of the Macintosh and the colorful iMacs, adding a bit of life to what is normally a plain and drab silver aesthetic. All in all, the design is quite ingenious in how it manages to solve two rather different problems while still preserving the individual values of each product.

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3D-printed E Ink typewriter offers distraction-free writing with modern perks

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Most if not all of us may have dreamed of writing some form of literature like a book or even a novel. It may be an adventure inspired by the latest bestseller that you read, a tear-jerking drama drawn from personal experiences, or even a technical matter intended to pass down knowledge to future generations. Although we still call it “writing,” the fact is that books today are all typed on some kind of machine or another, be it a computer or even an old-school typewriter, each with its own strengths and weaknesses. A computer, of course, delivers plenty of flexibility and convenience, but those also come at the cost of complexity and, more importantly, distractions. Distraction-free typing devices have been popping up here and there to cater to the needs of writers, but this particular design lets you create your own solution and, if necessary, even repair the digital typewriter yourself.

Designer: Vicente Cruz

There are quite a few distraction-free typewriter designs, but almost all of them have one important feature in common: they all use an e-paper display like E Ink. This usually monochrome screen is not just eye-friendly, it is also not that conducive to the colorful images and animations on the Web that distract us from our writing task. The technology is starting to catch up, though, but the advantages of E Ink still make it the perfect screen for such a purpose.

The Tapico Typer is a design that leverages that technology but also goes to the extreme when it comes to offering a distraction-free environment. You basically just have a keyboard with a somewhat small 4.2-inch E Ink screen centered on top. It doesn’t even have a battery, at least in this iteration of the design, so you’ll have to rely on an external power source like a power bank. It does have an SD card slot, however, which is the only way to get your files off the device since it has no network connectivity or even a USB data connection.

If that sounds extreme, it’s because it really is by design. The Tapico Typer is, interestingly, inspired more by a calculator than the old mechanical typewriter. It’s a single-function device that does only one thing but does it to perfection. It also means you have complete ownership of your content, free from subscription services and cloud storage. And, of course, there’s nothing to distract you on the screen, though the phone you place beside it could still steal your focus.

The digital typewriter is mostly 3D-printed and self-made, so it would be possible to follow the original’s design to make your own. Many of the components are available off shelves and there isn’t much soldering involved, so most of the work boils down to designing the chassis. A future plan is to include some internal power source or at least a way to use AA batteries that could last for months thanks to how little power E Ink displays consume. This also means that The Tapico Typerc can also be easily repaired, ensuring it will be your writing partner for a very long time.

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Meet The World’s Tallest 3D-Printed Tower – A Performance Space In The Swiss Alps

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Coined the White Tower or Tor Alva, this majestic tower is said to be the world’s tallest 3D-printed building, and is currently being prepared for assembly in a Swiss village called Mulegns. Designed by researchers from ETH Zurich, the tower will be constructed from a hundred columns, with an impressive performance space perched on top. Created in collaboration with the cultural institution Nova Fundaziun Origen, the White Tower will be printed in different sections, then transported to the site, and assembled in the remote village in the Swiss Alps.

Designer: ETH Zurich x Nova Fundaziun Origen

The White Tower has an interesting Baroque-inspired style and will have a height of 100 meters. Massive 3D-printed columns will uphold five floors, and a semi-open facade. The facade is a removable lightweight membrane that will protect the inside of the tower from weather conditions. Visitors will be welcomed into the lower floors, which will include large columns, that form smaller cozier spaces.

The White Tower will feature a spiral staircase, that will lead them up the various floors, with each separate floor becoming visibly airier, lighter, and free-flowing, before opening into a hall on the top floor. The hall will function as a performance space for concerts and theater and will accommodate 45 visitors, including seating for them and a stage. Once the performances end, the tower will be disassembled, and rebuilt somewhere else.

The 3D-printing process will take around 900 hours and will include robotic 3D printers that will release a soft cement-like mixture from its nozzle, extruding it in layers to form the basic structure of the different elements of the tower, which will later be assembled on-site, building the White Tower.

“The entire structure of the tower is designed using custom software that allows the precise definition of the geometry and can send the necessary data directly to the printing robots,” said ETH Zurich’s Digital Building Technologies. “This technology enables non-standard, tailor-made elements to be manufactured efficiently. These types of forms would be nearly impossible to produce at this scale using conventional technologies. In this new construction process, the tower will be assembled from 102 3D-printed individual columns. Elements are only filled with concrete where it is structurally required, which greatly reduces material use. This construction method avoids waste because no formwork for pouring concrete is necessary.”

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‘Black Panther’ Costume Designer Launches Otherworldly 3D-Printed Handbags

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Famous for helping design the jewelry (including Queen Ramonda’s headgear) from the hit film Black Panther, award-winning Australian designer Julia Koerner relies on a combination of nature and computer algorithms to bring her creations to life. Her handbags, available on her website, follow a similar design route, with an aesthetic so out-of-this-world, chances are you’ll think the bags have a life of their own. Designed using algorithms and 3D printed to perfection, Koerner’s handbags are rigid, but visually lightweight, boasting a skeletal design that feels almost alien-like. However, Koerner takes inspiration from life around her, looking at nature for ideas. This particular bag draws from the shape of dried kelp found along the pacific coastline.

Designers: Julia Koerner, Kais Al-Rawi and Emma Sanson

The KELP MINI handbag was created using actual 3D scans of Kelp that were then edited, manipulated, and turned into a handbag-esque form. The handbag is almost entirely made out of 3D printed plastic, using resin-based printing techniques (which helps create flawless glossy surfaces with minimal print lines).

The bags are hinged at the base, with a cleverly detailed clasp on the top created using parts that snap to interlock when the bag is shut. The bag’s chain gets hooked onto details inside the bag, keeping the outer design clean, while allowing the chain to pass through one of the bag’s many openings.

Don’t expect the handbag to store much, given its compact, rigid design. Small items will easily fall out, but otherwise the KELP MINI is perfect for a coin purse, wallet, lipstick, and maybe a pair of sunglasses.

The bag’s immaculate designs are completely printed in sustainable plant based material, with the printers running entirely on solar energy. While Koerner takes heavy inspiration from nature, her reverence extends to protecting her source of inspiration too, ensuring that her products have minimal environmental impact. The handbags are printed in LA for shipping in America, and Vienna for Europe orders. For bags that have minor misprints, Koerner even sells them at a discount, ensuring nothing gets wasted.

The beauty of Koerner’s designs lie in the fact that they look so bizarrely different, you won’t be able to take your eyes off them. Whether it’s the jewlery from Black Panther or any of her other work, Koerner taps into an almost wild side of nature, relying on unconventional curves and organic geometry that bridges the lines between existing and impossible, and between design and art.

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3D print your own transforming robots with these downloadable templates

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3D printing has already come a long way since it was first introduced in the 80s. It still hasn’t reached the levels where almost every household has one like we now have with regular printers of course. But now we’re seeing consumer-level 3D printers as well as “templates” we can download and print on our own. Even if you only have a basic knowledge of how this technology works, it’s pretty easy to try it out on your own or at least find a tutorial online on how to do it. If you’re a fan of the old school transformers, these downloadable templates will be right up your alley.

Designer: Dr. Operator

Dr. Operator has been publishing 3D model templates on Printables and they’re quirky and interesting, especially if you like toy collectibles. But instead of the usual IP-related collectibles that remain faithful copycats, you get his own take on things like Star Wars’ AT-AT, Scooby Doo’s Mystery Machine, Marvel’s M.O.D.O.K, etc. If you’re a fan of the Transformers series, then you’ll appreciate his latest series of 3D models that take inspiration from our favorite robots, but adding his own style and flair (and back story).

There are currently only two templates in this series but hopefully we get more robots soon. The Ham and Cheese model is a robot that turns into, you guessed it, a ham and cheese sandwich. It was inspired by the designer’s favorite Transformer, Soundwave. The “back story” is that the Ham is an Autobot and the Cheese is a Decepticon and they decide to abandon the fight and just become a sandwich. The Hippie Van Transformer is what exactly the name says it is. There are different toy car brands but the designer says that the Transformers are still the coolest so he created this.

There is still an upcoming 3D model kit that isn’t available yet on Printables but it may just be the coolest. It’s a robot that turns into a telephone headset and may even have a built in Bluetooth module. For kids out there, a telephone is what we used to communicate before there were smartphones. We’re looking forward to what other Transformers templates he’ll be able to come up with eventually.

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